Technical WebbingsCustomer story

A football field of webbing, inspected in six minutes.

The webbing arriving from your suppliers is the load path of every parachute. It has to hold, and there is no room for error.

The off-line webbing inspection machine Shelfmark built on site, with a roll loaded between its two wheels.
The machine we built on their floor. A roll goes on one side and comes off the other inspected end to end.
6 min
To inspect a full roll
100%
Inspection coverage
99%
Detection accuracy
10×
More material inspected

You build mission-critical equipment for the United States.

Picture this. You are a large parachute manufacturer for the United States military, producing mission-critical equipment on long-term government contracts. The specialized webbing arriving from your suppliers forms the load path of every parachute. It has to hold, and there is no room for error.

But inspecting every roll manually is almost impossible.

Each one runs roughly the length of a football field and must be unrolled foot by foot to find broken picks, knots and frays. It takes hours, it ties up skilled employees, and in practice it covers only part of the roll.

If a defect is discovered after the webbing has been cut and sewn into a canopy, the cost escalates dramatically.

So you turn to Shelfmark.

Together you build a configured off-line inspection machine that examines an entire roll in six minutes, detects defects with 99% accuracy and physically tags each one. An operator reviews every flagged defect on an iPad, keeping the final judgment with your people while Shelfmark takes over the repetitive work of looking.

Inside the Shelfmark inspection unit: a strip of webbing running horizontally through the frame between backlit inspection bars, with the cameras aimed at it from behind the glass.
Inside the unit. Webbing runs through the middle, the cameras take photos, and the model flags defects.

Now every roll is inspected end to end before it reaches a sewing table.

You inspect 10x more material, catch defective webbing before it enters production and give your team a precise record of what was found and where. Your employees are freed from hours of manual inspection, and the parachutes people depend on are built from material you know you can trust.

Technical summary

The manufacturer replaced hand unrolling with an off-line AI visual inspection machine that reads a football-field-long webbing roll in six minutes, detects broken picks, knots and frays at 99% accuracy, and physically tags every defect.

If they trust us for parachutes, you should trust us for your line.

Talk to a
Shelfmark expert.

See if it’s a fit.
In 30 minutes you’ll know whether we can catch your defects, on your substrate, and your line speed.
See what’s possible.
We can show you the real thing. A line with every defect caught automatically; fewer escapes, less rework, and capacity you didn’t know you had.
See if we are full of shit.
We are a young company doing things that have never been done before. We own that, and we will answer any questions you have.